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Volkswagen ID.4 Owners & Service Manuals

Volkswagen ID.4: Preparing plastic repair

Volkswagen ID.4 (E21) 2021-2025 Service Manual / General information - Body / Plastic repair / Preparing plastic repair

Special tools and workshop equipment required

  • hot air blower - V.A.G 1416-

The plastic cleaner D 195 850 A1 will henceforth be referred to as "plastic cleaner".

The plastic adhesive AMV 195 KD1 01 will henceforth be referred to as plastic adhesive.

  • Remove plastic attachment
  • Determine type of plastic ⇒ Rep. gr. 52 ; Distinction of the types of plastic .
  • Evaluate whether a plastic repair is economically, aesthetically and technically feasible.

Important

  • Safety-relevant plastic attachments, e.g. bumper covers, must not be repaired if their function is no longer guaranteed after repair.
  • Remove dust, clay or grease residues from the component using water and soap.
  • Insert a suitable welding nozzle into hot air blower - V.A.G 1416- .

Important

  • The hot air blower must be adjusted to the plastic and the welding nozzle used:
  • Set the temperature of the hot air blower according to the table:

The temperature to be used for plastic repairs depends on the type of plastic to be repaired.

  • Wait until the set welding temperature has been achieved.

If the plastic attachment is torn:

  • Drill out end of crack with a commercial drill -1- at low speed.

Note

This will relieve the tension inside the material, and an extension of the crack -arrow- is prevented.

Volkswagen ID.4. Preparing plastic repair

  • Clean edges of crack with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products .
  • Apply adhesive to one edge of crack ⇒ Rep. gr. 52 ; Processing instructions - original products .
  • Join the edges of crack.

Volkswagen ID.4 (E21) 2021-2025 Service Manual

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