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Volkswagen ID.4 Owners & Service Manuals

Volkswagen ID.4: Bonding plastic attachments

Volkswagen ID.4 (E21) 2021-2025 Service Manual / General information - Body / Plastic repair / Bonding plastic attachments

Bonding crack up to length of 100 mm

  • ⇒ Rep. gr. 52 ; Repair deformations

Important

  • Both sides of the crack must face each other in relieved condition.
  • Clean repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products
  • Sand repair area with a commercially available angle grinder -A- and P80 grit sandpaper.

Note

The size of the widening surface depends on the size and material thickness of the body attachment.

Volkswagen ID.4. Bonding plastic attachments

  • Clean repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products .
  • Sand repair area with a commercially available orbital sander -A- and P120 grit sandpaper.
  • Blow out sanding residues.
  • Clean repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products .

Volkswagen ID.4. Bonding plastic attachments

  • Apply primer -A- ⇒ Rep. gr. 52 ; Processing instructions - original products .

Volkswagen ID.4. Bonding plastic attachments

  • Measure and adapt fabric -1-.

Important

  • Fabric -1- must generously cover the crack in the body attachment -2-.

Volkswagen ID.4. Bonding plastic attachments

  • Apply 2 cm of adhesive bead -arrow- on test piece.
  • Make sure that both components of the plastic adhesive -Aare completely mixed.
  • Apply plastic adhesive -A- ⇒ Rep. gr. 52 ; Processing instructions - original products .

Volkswagen ID.4. Bonding plastic attachments

  • Position fabric -1-, press it on with a commercially available spatula -A-, and spread applied plastic adhesive.

Volkswagen ID.4. Bonding plastic attachments

  • Apply plastic adhesive -A- on fabric -1- ⇒ Rep. gr. 52 ; Processing instructions - original products .
  • Use a commercially available spatula to spread adhesive bead -arrow-.

Volkswagen ID.4. Bonding plastic attachments

  • Clean outer side of repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products .
  • Apply plastic adhesive, and use a commercially available spatula -A- to spread adhesive bead -arrow-.

Volkswagen ID.4. Bonding plastic attachments

  • Sand repair area with a commercially available orbital sander -A- and P150 grit sandpaper.
  • Blow out sanding residues.
  • Clean repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products .

Volkswagen ID.4. Bonding plastic attachments

Bonding scratches

If plastic attachments are deformed:

  • ⇒ Rep. gr. 52 ; Repair deformations .

Continued

  • Clean repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products
  • Sand repair area with an orbital sander -A- and P120 grit sandpaper.
  • Blow out sanding residues.
  • Clean repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products .

Volkswagen ID.4. Bonding scratches

  • Apply primer -A- ⇒ Rep. gr. 52 ; Processing instructions - original products

Volkswagen ID.4. Bonding scratches

  • Apply 2 cm of adhesive bead -arrow- on test piece.
  • Make sure that both components of the plastic adhesive -Aare completely mixed.
  • Apply plastic adhesive -A- ⇒ Rep. gr. 52 ; Processing instructions - original products .
  • Use a commercially available spatula to spread adhesive bead -arrow-.

Volkswagen ID.4. Bonding scratches

  • Clean repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products .
  • Sand repair area with an orbital sander -A- and P150 grit sandpaper.
  • Blow out sanding residues.
  • Clean repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products .

Volkswagen ID.4. Bonding scratches

Bonding holes up to a diameter of 30 mm

  • Rep. gr. 52 ; Preparing plastic repairs .

Clean repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products .

  • Sand repair area with an orbital sander -A- and P120 grit sandpaper.
  • Blow out sanding residues.
  • Clean repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products .

Volkswagen ID.4. Bonding scratches

  • Apply primer -A- ⇒ Rep. gr. 52 ; Processing instructions - original products .

Volkswagen ID.4. Bonding scratches

  • Apply 2 cm of adhesive bead -arrow- on test piece.
  • Make sure that both components of the plastic adhesive are completely mixed.
  • Apply plastic adhesive ⇒ Rep. gr. 52 ; Processing instructions - original products .
  • Use a commercially available spatula to spread adhesive bead -arrow-.

Volkswagen ID.4. Bonding scratches

  • Clean repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products .
  • Sand repair area with a commercially available orbital sander -A- and P150 grit sandpaper.
  •  Blow out sanding residues.
  • Clean repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products .

Volkswagen ID.4. Bonding scratches

Volkswagen ID.4 (E21) 2021-2025 Service Manual

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