Volkswagen ID.4: Locating water ingress
Volkswagen ID.4 (E21) 2021-2025 Service Manual / General information - Body /
Leaks / Locating water ingress
Special tools and workshop equipment required
- ultrasonic tester - V.A.G 1842S
Removing
- Complete ⇒ Rep. gr. 52 ; Check list for locating water
ingress together with vehicle user.
- Observe Technical Product Information (TPIs).
- Check seals, accident damage, blockages of water drains.
Preparing vehicle
Important
- The vehicle must be dry on the inside and outside.
Locating water ingress
The procedure of locating water ingress is described for the
front door as an example.
Determining contact pressure of seal
- Coat door seal with chalk.
- Close door.
- Open door.
Important
- The contact pattern of the chalk must be even on both sides
of the sealing surface.
- Clamp a piece of solid paper in the door and slowly pull out
piece of paper.
Important
- It should not be possible to withdraw the piece of paper from
the door without difficulty.
Locating water ingress with soapy water
- Wet the door in the area of the side window and the edges
with soapy water -A-.
Important
- The aid of an additional person is required for the subsequent
work steps.
- Blow compressed air -C- against door from the inside.
- Check vehicle from outside in area of door for soap bubbles
-B-.

If the point of water ingress has been located:
- Eliminate cause for water ingress
- Make leaking seams water-tight.
- Reseal areas that have missing adhesive, or remove the
component and apply new adhesive during installation.
- If the contact pressure of the seal is too low, adjust components
to each other.
- Water vehicle again.
- Carry out water test again.
Continued
If the point of water ingress has not been located:
- Use ultrasonic tester - V.A.G 1842S- to locate water ingress.