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Volkswagen ID.4 Owners & Service Manuals

Volkswagen ID.4: Roof trims

Volkswagen ID.4 (E21) 2021-2025 Service Manual / General body repairs, interior / Trim, insulation / Roof trims

Assembly overview  moulded headliner

  1. Roof reinforcement
  • Depending on equipment version
  • ⇒ Rep. gr. 70 ; Installing roof reinforcement to body
  1. Roof reinforcement
  • Depending on equipment version
  • ⇒ Rep. gr. 70 ; Installing roof reinforcement to body
  1. Moulded headliner
  • Depending on equipment version
  • ⇒ Rep. gr. 70 ; Removing and installing moulded headliner
  1. Plug
  • qty. 2
  1. Clip
  • qty. 3
  1. Clip
  • Depending on equipment version
  • qty. 16
  1. Clip
  • qty. 4

Volkswagen ID.4. Assembly overview  moulded headliner

Removing and installing moulded headliner

Special tools and workshop equipment required

  • pliers - T10558A

Removing

  • Release upper A-pillar trims ⇒ "6.9 Removing and installing upper A-pillar trim"
  • Release upper B-pillar trims ⇒ "6.12 Removing and installing upper B-pillar trim"
  • Remove bench seat ⇒ Rep. gr. 72 ; Removing and installing bench seat/individual seats .
  • Remove rear sill panel moulding ⇒ "6.8 Removing and installing rear sill panel moulding"
  • Remove C-pillar trims ⇒ Rep. gr. 70 ; Removing and installing C-pillar trim .
  • Remove sun visors ⇒ Rep. gr. 68 ; Removing and installing sun visor .
  • Remove sun visor centre mount ⇒ Rep. gr. 68 ; Removing and installing sun visor centre mount .
  • Remove front interior light - WX1- ⇒ Electrical system; Rep.

    gr. 96 ; Controls; Removing and installing front interior light [WX1] .

  • Remove roof grab handles ⇒ Rep. gr. 68 ; Removing and installing roof grab handle .

Vehicles with glass panel

  • Open sunroof roller blind.

All vehicles (continued)

  • Release rear seat backrests, and fold them forwards.
  • Move front seats to foremost and lowest position.
  • When carrying out the steps below, always make sure that the pliers - T10558A- is positioned centrally in the retaining clips.

NOTICE

Risk of damage from incorrect handling.

  • Do not kink moulded headliner.
  • Unclip retaining clips -2- from moulded headliner retaining frame -1- using pliers - T10558A- .
  • Hold moulded headliner -1- pretensioned in direction of -arrow- in such a way that released retaining clips -2- do not engage again.

Volkswagen ID.4. Removing and installing moulded headliner

Important

  • The aid of an additional person is required for the subsequent work steps.
  • While holding moulded headliner -1- in position, unclip retaining clips -2- in rear area.

Volkswagen ID.4. Removing and installing moulded headliner

Vehicles with glass panel

  • Unclip retaining clips -1- all around.

Volkswagen ID.4. Vehicles with glass panel

All vehicles (continued)

  • Disconnect electrical connector.

Important

  • The aid of an additional person is required for the subsequent work steps.
  • Carefully remove moulded headliner -1- through rear lid opening in direction of -arrow-.

Volkswagen ID.4. Vehicles with glass panel

Installing

Install in reverse order of removal, observing the following:

  • Make sure that electrical wire is not trapped.

Installing roof reinforcement to body

Special tools and workshop equipment required

  • electric cutter - V.A.G 1561A-
  • hand-cartridge gun - V.A.G 1628-
  • scraper - V.A.G 1561/20-

Removing

  • Remove moulded headliner ⇒ Rep. gr. 70 ; Removing and installing moulded headliner .
  • Cut roof reinforcements -1- and -2- into approx. 6 cm wide strips -3-.
  • Pull strips -3- in direction of -arrow- off roof.
  • Remove adhesive residue using electric cutter - V.A.G 1561A- and scraper - V.A.G 1561/20- .
  • If the paintwork structure is damaged when the roof reinforcements are removed, repair paintwork damage according to the ⇒ Paintwork structure specifications.
  • On vehicles with 2 bitumen mats behind the roof reinforcement -2-, the mats must be completely removed before installing the new roof reinforcement.

Volkswagen ID.4. Installing roof reinforcement to body

Installing

Important

  • Observe processing instructions for the adhesive when installing roof reinforcements.
  • Using hand-cartridge gun - V.A.G 1628- , apply 1-component assembly adhesive ⇒ Electronic parts catalogue (ETKA) in beads -3- of 6 mm in diameter to roof reinforcements -1- and -2- in accordance with the following dimensions:
  • Dimension -a- = 95 mm
  • Dimension -b- = 105 mm
  • Dimension -c- = 20 mm
  • Dimension -d- = 21 mm

Volkswagen ID.4. Installing roof reinforcement to body

  • Position front roof reinforcement -1- according to dimension -a- centrally on roof, and press it on across entire surface.
  • Dimension -a- = 56 +- 3 mm from rear sheet-metal edge.
  • Position rear roof reinforcement -2- according to dimension -b- centrally on roof; and press it on across entire surface.
  • Dimension -b-: 24 +- 3 mm from front sheet-metal edge.

Volkswagen ID.4. Installing roof reinforcement to body

  • Install moulded headliner ⇒ Rep. gr. 70 ; Removing and installing moulded headliner .

Volkswagen ID.4 (E21) 2021-2025 Service Manual

Roof trims

Actual pages

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